Our Automation Systems
黑料社 Precision Automation
CP150 Series Automation System
Flexible, High-Precision Automation Systems
The CP150 automation platform delivers future-proof flexibility to any production line by delivering a highly-modular, scalable system that addresses a variety of automation needs.
Enhanced Capabilities?
Metrology
We design and deliver non-contact metrology solutions that increase production throughput and repeatability.
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Ability to identify cosmetic defects, coating thickness, gaps, and offsets
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High-speed multi-angle light triggering
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Custom AI Defect generation software
Optical Inspection
Our inspection capabilities allow you to identify and measure micron-level defects and surface flaws to ensure your products maintain the highest standards of quality.
- Cosmetic Defects
- Coating Defects
- Surface Finishes
- Gaps and Offsets
- Color and Gloss
Lamination
The ability to align, place, and cure our lamination capabilities delivers a streamlined process in your manufacturing processes.
- Alignment repeatability within 10 microns
- Scaleable for a variety of rigid and flexible material combinations
- Non-contact “Bernoulli End-Effector” loading and unloading of materials
- Automatic Planarity Adjustment
High-Speed Final Assembly
When it comes to high-speed, high-precision assembly we deliver robust capabilities designed to help you achieve your manufacturing goals.
- Label Placement
- Point-to-Point Soldering
- Precision Dispensing
- High-Speed Pick and Place
- Vision-Based Alignment
- Robotic Screw Fastening
Key Benefits
High Flexibility
The CP Series allows for a variety of configurations that can support any number of interrelated processes, production speeds, and quality levels. Configure pallet or edge-belt conveyors with either a reversible left-to-right or right-to-left conveyor flow to optimize your manufacturing processes.
Multiple Levels of Automation
The platform supports a wide range of processes, ranging from semi-automatic to fully automated modes, to help support your manufacturing objectives.
Redeployable
Future proof your investment by re-deploying the CP Series work cell for various applications. Common interfaces enable rapid change-over of applications; saving you time and money.
Key Features
- Platforms can be configured in any orientation ensuring optimal support of interrelated processes, production speeds, and quality levels
- Modular Z-axis and Theta axis (optional) available
- Multiple Vision location options (up-camera or down-camera)
- Standardized mounting flanges and control interfaces
- Quick-change feeder mounting available
- OSHA and ANSI compliant
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CP150 Specifications |
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Machine Footprint |
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Work Envelope |
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Axes of Motion |
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Z Max. Stroke |
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Theta |
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Manipulator Payload |
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Manipulator Repeatability |
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Utility Requirements |
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Product Presentation |
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Feeder Slots Available |
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Electrical I/O |
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Pneumatic |
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MES Connectivity |
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Controls |
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SIM500 Series Automation System
A Flexible, Cost-Effective Automation System
黑料社’s Standard Integration Module (SIM) platform utilizes interchangeable modules to automate basic to complex production applications. Pre-engineered solutions minimize risks, simplify integration, and reduce lead-time. SIM platforms can be used inline or as stand-alone workstations.
Key Capabilities
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Pick and Place
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P2P Soldering
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Screw Fastening
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Label Placement
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Vision-Based Alignment
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Precision Dispensing
Key Features
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The SIM is a re-deployable system featuring common interfaces that enable rapid change-over of applications
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The platform supports a range of processes from semi-manual to fully automated
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The platform can be fitted with a pallet conveyor or edge belt conveyor, with reversible left-to-right or right-to-left conveyor flow
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Platforms can be configured in any orientation ensuring optimal support of interrelated processes, production speeds, and quality
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Modular Z-axis and optional Theta axis
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Vision location options (up-camera or down-camera)
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Standardized mounting flanges and control interfaces
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Quick-change feeder mounting
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Full safety guarding (OSHA and ANSI compliant)
Equipment Options
- XYZ Cartesian
- Edge Belt or Pallet Conveyor
- Pneumatic Shuttle (future)
- Board Support (tall stroke)
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Theta Axis on Manipulator
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Vision Up-Camera or Down Camera
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Barcode Reader
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SIM500 Specifications
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Machine Footprint
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Work Envelope
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Axes of Motion
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Z Max. Stroke
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Theta
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Manipulator Payload
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Manipulator Repeatability
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Utility Requirements
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Product Presentation
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Feeder Slots Available
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Electrical I/O
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Pneumatic
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MES Connectivity
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Controls
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IQPS Series Automation System
A Flexible, Cost-Effective Odd-Form Automation System
The IQps™ is a low-cost automation platform that offers an ideal solution for Odd Form Pick-and-Place and other circuit assembly applications. Easy-to-use motion and vision controls provide excellent capabilities. Standard assembly tools provide great system flexibility. Fully configurable, the IQps™ is an excellent choice for standard and custom odd form applications.
Key Features
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Active or programmable lead clinch
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Ability to handle virtually all component types
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Quick-change feeder slots
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Edge belt conveyor with board stop and board locating tooling
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EPSON 4-axis SCARA Robot with motion controller
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Simple, intuitive IQware™ application software
- EPSON 4-axis SCARA Robot with motion controller
- Simple-to-use IQware™ application software and intuitive operator interface, via Windows PC and manual control pendant
- Edge belt conveyor with board stop and board locating tooling, as well as board support
- Active or Programmable Lead clinch (optional)
- Quick-change feeder slots accept all standard part feeders. Options for 4, 6, or 10 feeders
- Compatible with standard CHAD Grippers, including standard mechanical and vacuum grippers, plus the CHAD PIE™ compliant gripper
- Ability to handle virtually all component types, including axials, radials, pin headers, capacitors, connectors, transformers, relays, TO-220’s, displays, LED’s and more
- Custom specifications can be accommodated
- Full safety guarding (OSHA and ANSI compliant)
System Options
- Active Clinch Heads
- Programmable Single Pin Clinch
- 3-Section Conveyor
- Auto-Width Conveyor
- Vision Board Location or Part Location
- Bar Code Reader
- Product Traceability Options
Grippers
- SGE Single Grip End Effector (mechanical or vacuum)
- MGE Multi-Grip End Effector
- PIE 3D Compliant “Floating” Gripper
Feeders
- RC Radial Tape Feeder
- AF Axial Tape Feeder
- TM Tube Magazine Feeder
- Bowl & Inline Feeder
- Tray Feeder
WaferMate 300 Series Wafer Handling System
High-Performance Wafer Handling Automation Systems
The WaferMate300 is a highly configurable, BOLTS-compatible robotic wafer-handling platform that mates high performance with cost competitiveness. As an ISO Class-2 clean EFEM, this platform includes all applicable mini-environment components, E84 compliance, and rear hand-off.
Key Features
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Supports a wide range of wafer process tools & environments
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Available in single and dual load port configurations
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Can service up to 3 process tools at once
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Adaptable for 200mm and smaller substrates
- Offering a range of end effector technologies - including vacuum, Bernoulli non contact, edge grip, and more
- Full safety guarding (OSHA and ANSI compliant)
- Cleanliness levels down to ISO Class-2
- CE, SEMI S2, and SEMI S8 Compliant
Available Accessories
- FOUP Opener
- SMIF Pod Opener
- Aligner
- Optical Character Recognition (OCR) Systems
- Barcode Readers
- Radio Frequency Identification (RFID)
- Ionization Bars
- Mini Environment
- Wafer Flip Module
- Pallet Transfer Station
- Wafer Conveyor / Oven Interface
- SMEMA & SECS/GEM Interfaces
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| Wafer Placement |
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| Cassette Positions Available |
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| Loadport Positions Available |
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| MTBF |
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| Compliance Standards |
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| Uptime |
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| Handling Capabilities |
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WaferMate 200 Series Wafer Handling System
High-Performance Wafer Handling Automation Systems
The WaferMate200 is a high-performance wafer-handling platform, engineered for the expert automation of semiconductor wafers and similar substrates. The standard SMEMA interface provides the most cost-effective wafer-level process solution for systems that traditionally fit a conveyor layout.
Key Features
- Pairs seamlessly with multiple types of process tools
- Configurable for two, three, or four cassette positions
- Suitable for all open cassette presentation formats
- Suitable for 50mm to 200mm wafers or 300mm from shipping cassette
- Can accommodate film frames, special thin and warped wafer components
- Full safety guarding (OSHA and ANSI compliant)
- Cleanliness levels down to ISO Class-4
- CE, SEMI S2, and SEMI S8 Compliant
Available Accessories
- Aligner
- Optical Character Recognition (OCR) Systems
- Barcode Readers
- Ionization Bars
- Mini Environment
- Wafer Flip Module
- Pallet Transfer Station
- Wafer Conveyor / Oven Interface
- SMEMA & SECS/GEM Interfaces
| WM200 Specifications | |
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| Wafer Alignment |
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| Wafer Placement |
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| Clean Room Classification |
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| Cassette Positions Available |
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| MTBF |
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| Compliance Standards |
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| Uptime |
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| Handling Capabilities |
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Ready to Automate?
Get in touch with one of our automation experts